I spent 210 on a set of philips ultinon 6000k for my 04 lights and I don't want it to go to waste. I used them for about 300 hours.

Someone told me to scrape of the U shaped film with a blade. I am afraid that it might cause minor scrapes on the bulb that will affect it later on. Will it?

Then I would also need to renotch the base so that it would be held in the housing. How would I know where to start dremeling? What would be the right measurement?

2nd option is to file it. Any idea on what kind of file?

To make matters worse, I have never used a dremel before.

This is why a DIY sounds good! lol Can anyone make one or know of one. We don't have one here.

 

what grit should I use?

what do you think I should polish the glass with?

I would love to have headlights done by you, but don't have the $$$. lol