Projector Headlight project

Old Jan 7, 2011 | 10:49 PM
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Projector Headlight project

I decided to take the jump and do this project ,
I like the quad set ups but i am going for the single in the fog possition .
This is going into my 03.5 sedan

MY plan is factory HID up top and factory projectors in the bottom .
Color matched OB headlight shrouds .


I purchased a set of 2009 G37 headlights complete , and i also purchased a set of OEM HID from a 04 sedan .

I didnt want any down time so thats why i ended up getting the extra set . besides for what the person was selling them it was tough to say NO

So i will be posting pics as i go along with progress.

i would like to also paint the g37 shrouds black and sell the headlight for parts im sure a g37 driver can salvage some parts from them .

i will be starting later tonight .
 
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Old Jan 7, 2011 | 11:11 PM
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subscribed, can't wait to see results
 
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Old Jan 8, 2011 | 01:01 AM
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Very cool, looking forward to see how they turn out.
 
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Old Jan 8, 2011 | 01:03 AM
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if you are saying that you have a complete extra set of 03/04 headlights. when you are done can i have the extra headlight lenses?
 
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Old Jan 8, 2011 | 01:25 AM
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I also went the same route..purchased 2 x 07 G37 headlights. Looking forward to your project results
 
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Old Jan 9, 2011 | 03:51 PM
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Subscribed for pics/ideas for my upcoming retrofit
 
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Old Jan 9, 2011 | 03:54 PM
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Done yet?!?

I'll definitely follow your progress.
 
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Old Jan 9, 2011 | 11:01 PM
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ok here is the update , I baked the g37 lights they were a bit more cpmplex to open but i got it done they took several attempts as i was scared to brake them .

Prying the lenses from the housing is a pain cause you need to insert flat head screwdriver to lightly pry them open but with time and patience it all went down good.
It took me about 1 hour to do the first one and 30 min for the second one

then i did the g35 ones and took me 20 min , i was surprised .

The G35 lights got baked , alot easier then the g37 ones but they split open and now i will move on to prepping the bezzels for paint.

I took lots of pics of the progress just got to get home to upload

Ilso epoxy the back of one of the g37 bezzels before prep and paint..
 
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Old Jan 10, 2011 | 12:13 AM
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Subscribed, I'm starting my 04 sedan retro too. Just baked open a headlight to do some preliminary measurements. I want to keep the projector up top in the factory hid spot but it's gonna be a tight fit. I got S2K's to go int here but they're gonna need some serious trimming to fit. I'm going to try to keep everything chrome for a more factory look. I think the blacked out lights is played out imo. I might only black out the reflector to reduce any unwanted striations in the beams caused by the projector light reflecting off it.
 
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Old Jan 10, 2011 | 04:13 PM
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tools used , my oven and








i did it at 215 for 8 to 10 min i would lightly pry and rebake for additional 5 min . you have to use strength but be careful not to crack the housing .



removed the adjustment studs to release the projector



done with the g37 ones for now




my dremel tool just took a crap on me so im off to home depot to get a new one , i alreday baked the g35 ones and removed the shroud . now i need to cut to make the space for the projector .
 

Last edited by Rodrigo; Jan 10, 2011 at 04:17 PM.
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Old Jan 10, 2011 | 08:37 PM
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im taking a break , i cut the holes in the oem lights in order to fit the projector , i drilled the mountiing points and screwed in the projecctors to the shroud and left some room for adjustability .

Im knee deep in the fox hole of the light world
 
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Old Jan 10, 2011 | 09:40 PM
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Looking great keep it up mahn!!!! Im following this wanna try this myself 1 day!
 
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Old Jan 10, 2011 | 09:59 PM
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Cant wait to see this .
 
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Old Jan 10, 2011 | 10:05 PM
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hey rodrigo since ur using the 2nd gen projectors this thread might be useful (https://g35driver.com/forums/v36-diy...lens-swap.html)
 
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Old Jan 10, 2011 | 11:27 PM
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Nice...GL Man..
 
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