Installing my DC headers was easy!...
Joined: Feb 2007
Posts: 195
Likes: 0
From: back in San Diego for now
Installing my DC headers was easy!...
NOT!!!...
problems: Basically, hoses are a bitch to unclip. Practically no room to work in the engine. Broke 2 nuts/bolts combo on drivers side connecting the Random Tech cat and stock header (dealer installed cats and overtorqued the driver's side in my opinion). Lots of coolant spilled even w/ proper pan. Most of the nuts connecting the header and engine came off w/ the studs. So far uninstall time is proximately 6hrs! Started at 4pm... stopped at 12am. Yes if u do the math, that's 8hrs but I had lots of smoke and eating breaks that totalled about 2 hrs.
I'm halfway done. Gonna go at it again in the morning. Hopefully I can finish by 12pm. This would be the additional 4hrs of re-installing everything. I'll see what's up. Gonna have to replace those bolts/nuts that we're broken. The dealer should have them right? Hopefully!!! If not, then I'll have to look at shops all over the place. This install better be worth it.
My background w/ DIY: I have fixed up most of the cars I owned. Including installing audio, bolt on stuff that will make my car fast, respond better on turns and stop. I have also fixed up my bikes. But the G is the only one that has kicked my @ss! Although I am ranting at this hour, I still love my car! Just thought I would share w/ all of u.
Oh and yes I do have help. It's just taking us longer than expected.
problems: Basically, hoses are a bitch to unclip. Practically no room to work in the engine. Broke 2 nuts/bolts combo on drivers side connecting the Random Tech cat and stock header (dealer installed cats and overtorqued the driver's side in my opinion). Lots of coolant spilled even w/ proper pan. Most of the nuts connecting the header and engine came off w/ the studs. So far uninstall time is proximately 6hrs! Started at 4pm... stopped at 12am. Yes if u do the math, that's 8hrs but I had lots of smoke and eating breaks that totalled about 2 hrs.I'm halfway done. Gonna go at it again in the morning. Hopefully I can finish by 12pm. This would be the additional 4hrs of re-installing everything. I'll see what's up. Gonna have to replace those bolts/nuts that we're broken. The dealer should have them right? Hopefully!!! If not, then I'll have to look at shops all over the place. This install better be worth it.
My background w/ DIY: I have fixed up most of the cars I owned. Including installing audio, bolt on stuff that will make my car fast, respond better on turns and stop. I have also fixed up my bikes. But the G is the only one that has kicked my @ss! Although I am ranting at this hour, I still love my car! Just thought I would share w/ all of u.
Oh and yes I do have help. It's just taking us longer than expected.
Originally Posted by caligrown
NOT!!!...
problems: Basically, hoses are a bitch to unclip. Practically no room to work in the engine. Broke 2 nuts/bolts combo on drivers side connecting the Random Tech cat and stock header (dealer installed cats and overtorqued the driver's side in my opinion). Lots of coolant spilled even w/ proper pan. Most of the nuts connecting the header and engine came off w/ the studs. So far uninstall time is proximately 6hrs! Started at 4pm... stopped at 12am. Yes if u do the math, that's 8hrs but I had lots of smoke and eating breaks that totalled about 2 hrs.
I'm halfway done. Gonna go at it again in the morning. Hopefully I can finish by 12pm. This would be the additional 4hrs of re-installing everything. I'll see what's up. Gonna have to replace those bolts/nuts that we're broken. The dealer should have them right? Hopefully!!! If not, then I'll have to look at shops all over the place. This install better be worth it.
My background w/ DIY: I have fixed up most of the cars I owned. Including installing audio, bolt on stuff that will make my car fast, respond better on turns and stop. I have also fixed up my bikes. But the G is the only one that has kicked my @ss! Although I am ranting at this hour, I still love my car! Just thought I would share w/ all of u.
Oh and yes I do have help. It's just taking us longer than expected.
problems: Basically, hoses are a bitch to unclip. Practically no room to work in the engine. Broke 2 nuts/bolts combo on drivers side connecting the Random Tech cat and stock header (dealer installed cats and overtorqued the driver's side in my opinion). Lots of coolant spilled even w/ proper pan. Most of the nuts connecting the header and engine came off w/ the studs. So far uninstall time is proximately 6hrs! Started at 4pm... stopped at 12am. Yes if u do the math, that's 8hrs but I had lots of smoke and eating breaks that totalled about 2 hrs.I'm halfway done. Gonna go at it again in the morning. Hopefully I can finish by 12pm. This would be the additional 4hrs of re-installing everything. I'll see what's up. Gonna have to replace those bolts/nuts that we're broken. The dealer should have them right? Hopefully!!! If not, then I'll have to look at shops all over the place. This install better be worth it.
My background w/ DIY: I have fixed up most of the cars I owned. Including installing audio, bolt on stuff that will make my car fast, respond better on turns and stop. I have also fixed up my bikes. But the G is the only one that has kicked my @ss! Although I am ranting at this hour, I still love my car! Just thought I would share w/ all of u.
Oh and yes I do have help. It's just taking us longer than expected.

Man you got alot of guts my friend. So far I have done every mods on the car myself. But putting headers on this car is something I have to think again before doing it.
You are one brave man, hope everythings go well for you. Let's know how things turn out.
You are one brave man, hope everythings go well for you. Let's know how things turn out.
Joined: Feb 2007
Posts: 195
Likes: 0
From: back in San Diego for now
Originally Posted by aHero4Eternity
this is why shops charge so much to instaall headers on our cars.
good luck, dude. hope to see you out at the next meet next week.
good luck, dude. hope to see you out at the next meet next week.
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Joined: Feb 2007
Posts: 195
Likes: 0
From: back in San Diego for now
thanks for the good lucks guys! the task is done. finished it all last night. when i finally started up my G, i noticed the significance in exhaust tone right away. wow it's sooooo awesome. although while driving, when the rpm reaches 3-4k, that raspy sound can be heard coming out of my stillen exhaust. maybe i need a bigger resonator. gotta call stillen about that. all in all, i'm happy with this mod. time to decide what to get next!!!
Joined: Feb 2007
Posts: 195
Likes: 0
From: back in San Diego for now
Originally Posted by skaterbasist
Can you do mine?
Ill let you drive it after if you do
.
Ill let you drive it after if you do

.
Make sure you go in there again and re-torque the bolts in a week or so.
Congrats on the install.
Just in case anyone else wants to just pay a shop for headers install instead of spending around 10+ hours underneath the car, hit me up.
-DRU
Congrats on the install.
Just in case anyone else wants to just pay a shop for headers install instead of spending around 10+ hours underneath the car, hit me up.
-DRU
Joined: Feb 2007
Posts: 195
Likes: 0
From: back in San Diego for now
Originally Posted by skaterbasist
How do you like the Stillen Exhaust?
Before the headers, how was it? Did you have HFC?
Are the resonaters stock?
.
Before the headers, how was it? Did you have HFC?
Are the resonaters stock?
.
If I were to do it again....... I will have to think about it..........
Same here, start @ 9 in the morning. Stop around 2 pm. and hit it again 9 the next day and finished around 3pm. But that was my 1st with the VQ so the second one I know which tool combination to get all that nut and bolt out instead of run around looking for the right tools.
But it was well worth it when I first fire it up.
Same here, start @ 9 in the morning. Stop around 2 pm. and hit it again 9 the next day and finished around 3pm. But that was my 1st with the VQ so the second one I know which tool combination to get all that nut and bolt out instead of run around looking for the right tools.
But it was well worth it when I first fire it up.
Joined: Feb 2007
Posts: 195
Likes: 0
From: back in San Diego for now
Originally Posted by MEECHIN
Make sure you go in there again and re-torque the bolts in a week or so.
Congrats on the install.
Just in case anyone else wants to just pay a shop for headers install instead of spending around 10+ hours underneath the car, hit me up.
-DRU
Congrats on the install.
Just in case anyone else wants to just pay a shop for headers install instead of spending around 10+ hours underneath the car, hit me up.
-DRU




