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Repairing Front End Damage

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Old Nov 13, 2009 | 03:23 AM
  #1  
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Repairing Front End Damage

Updated Pictures on Page 3 and 4
I just picked up an OB 2004 Coupe off another member of this forum with front end damage. He said the car went under a truck. No frame damage, but the airbags
went off. I'm new here, but I'm a long time member on NASIOC (subie forum). I'm not going to do anything crazy, but probably go back to stock.

Here are some pictures:
Getting Towed home



Damaged fender, intakebox, wheel well fender,


CRACKED POWER STEERING BOTTLE!!!


Front View


Passenger airbag


That's it for now... I hope to get this baby back on the streets, wish me luck
 

Last edited by wannascooby; Feb 14, 2011 at 06:41 PM.
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Old Nov 13, 2009 | 04:05 AM
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Yeah good luck bro, that's gonna be one hell of a fix.
 
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Old Nov 13, 2009 | 09:30 AM
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Have fun fixing it. Show some vids of your work. Be great to see how you progress.
 
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Old Nov 21, 2009 | 12:02 AM
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Finally gathered enough parts to get started on rebuilding thing. All mismatched colors, haha.

Another problem was the radiator is missing two holes for the coupe. I think it's a sedan radiator. I decided to hook everything up anyway to make sure everything fits properly.

Here are some pictures... nothing special, but here they are anyway.


Package Arrival or Radiator support, a/c condensor, and fender wheel well



Blue fenders I picked up North (Sacramento)



Removed the busted fenders, bent radiator, and twisted a/c condensor (along with a bunch of broken plastics bits). Also the bumper beam was removed to mount the Radiator support.



Mounted the Radiator, a/c condensor, and radiator fan anyway. Just for test fit. Too bad I need to find a radiator still.



Mounted the front bumper w/ only two clips and then I decided to continue with the fenders.



Fitted both the fenders and bumper together.


What I need to get this thing started is a battery, power steering bottle, stock intake box, and a radiator!!

Parts I'm looking for are hood, grill, airbags, windshield, headlights, and whatever I mentioned above. Plus some PITA wiring cause they wires were torn from the accident. The more I look at the taken apart like this the more I have the need to mod. So I think I need a BBK, suspension bits, aggressive alignment and some NICE wheels. Anyone have any recommendations?
 

Last edited by wannascooby; Nov 21, 2009 at 12:13 AM.
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Old Nov 21, 2009 | 12:17 AM
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I also realized some of the picture links to remove the sideskirts were missing or they left the basic instructions of "seven bolts plus a few in the front and rear. Next yank gently w/ the door open" or something like that. I wiggld, pulled, slided, and and broke almost every clip =(. I might post a simple DIY w/ pictures if anyone is interested for the fender, bumper, and sideskirts. Most importantly I think I'll post a picture of the clip shaped like a line. It might help someone when they realize how weird those clips were shaped, haha. Those who broke clips know what i'm talking about.
 
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Old Nov 21, 2009 | 02:52 AM
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why didnt you go aftermarket?
insurance payin for it?
 
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Old Nov 21, 2009 | 05:46 AM
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I see it's coming along. Great job. Keep up the progress and keep us updated!
 
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Old Nov 21, 2009 | 06:26 AM
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Doesn't look like too much damage. You're doing great
 
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Old Nov 21, 2009 | 02:54 PM
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Originally Posted by Dranom
why didnt you go aftermarket?
insurance payin for it?
I'm paying for it since I bought it like this off someone on the forums (low post count though). I went with the aftermarket radiator support, but all the body pieces will be OEM for better fitment since I'm prepping the body parts myself I don't want to mess with aftermarket fitment. Previous owner of the bumper had a lip so I might do the same.

The wires for the horns were cut so I might go with HELLA horns like what I've got on my subie.

http://www.summitracing.com/parts/HLA-003399801
 
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Old Dec 7, 2009 | 03:42 AM
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Just a quick update of the car. I'll post more pictures later, but it looks like it's going okay. The second radiator I bought doesn't fit either. It's an aluminium radiator that needs "minor" modifications to fit. My butt!! Drill two holes, bend the ac condensor mounts, buy thinner fans, and a bunch of other things. I'm just going to buy a regular one sigh..

Still need headlights, power steering bottle, radiator, windshield, airbags, and dash. Then hopefully I'm good to go
 
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Old Dec 9, 2009 | 10:27 PM
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looks like a lot of work but great progress coming along already.
 
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Old Dec 23, 2009 | 03:11 PM
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damn nice work so fare
 
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Old Jan 1, 2010 | 01:51 AM
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nice, does everything line up perfectly, any excessive gaps, was there any front frame damage at all ?

btw you should do a full wire tuck since you have everything in pieces, its a lot easier to get to all the hard to reach connectors now, ie a/c condensor, alternator, power steering than it ever will be once the radiator and all the other tidbits are in.
 
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Old Jan 1, 2010 | 02:21 AM
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Suck you will have to change the whole dash board since that's the only way to get a new air bag but the car looks good already.
 
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Old Jan 11, 2010 | 08:00 PM
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everything
Looking good, I miss doing bodywork on my showcar, kinda wanna rip into my G but not yet
 
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