Intake & Exhaust Questions and info regarding various aftermatket exhaust systems for the G35 (Headers,Y-Pipes, and Cat-Back Systems)

Next upgrade -- Exhaust, wanna hear your thoughts

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Old 12-23-2009, 11:14 AM
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Next upgrade -- Exhaust, wanna hear your thoughts

Guys,

I am relatively new here, but not to cars. The mods my car (2003 6mt coupe with new oil consumption short block) has are the following:

1-Ported and Polished cylinder head
2-Phenolic Gaskets (tb, plenum collector, plenum to cyl head)
3-MD spacer 5/16"
4-Z-tube
5-Rev Up airbox with K&N filter
6-Cobb Accesport reflash with stage 1 map but planning on dyno it after the below mention mod gets done


I guess my next mod will be exhaust, I have purchased a set of OEM 370Z headers in almost NEW condition and Stillen HFC for the 370Z, now I am ok with installing these (my brother is a mechanic and has worked a couple of 350Z) my main concern is that when I change the headers and put the HFC's in the outlets of the HFC's are 2.5" and the inlets on the stock y pipe are ~2". Now I really don't want to change my entire exhaust system because of this because I really like the sound of the oem system and cops in Puerto Rico seem to dislike cars with exhausts and always pull you over because of this. I have read in this forum that the ebay X02 exhaust is pretty good but I believe it might be overkill for what I look. The only option I could think of is to fabricate a y pipe that sort of have 2.5" inlets to attach to the stillen HFC's and then buy a y collector that merges two 2.5 pipes into a 2.5 one but I am not really sure whether or not that is going to be too much restrictive.

Please let me know your thoughts......
 
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Old 01-04-2010, 10:39 PM
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Here are the 370Z headers ceramis coated and oven cured along with Stillen 370Z HFC's the pipe at the end of the HFC's are 2.5", I am thinking of buying a vortech v3 supercharger kit and going with a XO2 exhaust what do you guys think/>?





 
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Old 01-05-2010, 08:40 AM
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i know you said the cops there in PR dont really like exhausts and anything more free flowing is going to be louder. 370 headers, HFC's and X02 are definately going to be a louder than stock. best way to keep the stock sound is to keep the stock pipes.
 
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Old 01-05-2010, 10:13 AM
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Well you are right about that, but what I am thinking about and it was actually my original approach was to build an exhaust that kind of asimilates the oem one but merging to a 3" from two 2.5" pipes and use a magnaflow muffler (camaro one) that people have been mentioning in this forum. So in the it will go like this

370Z headers>Stillen HFC>Custom Y pipe output 3"> custom axleback 3" pipe with Magnaflow resonator> Magnaflow camaro muffler
 
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Old 01-05-2010, 11:03 PM
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those are very nice looking oem headers.
 
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Old 01-10-2010, 12:06 AM
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Get the Motordyne XYZ pipe. 2.5" inlet, 3" outlet. You'' get performance wont make it loud. Its the best pipe.

How was the difference with the ported/polished heads?
 
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Old 01-10-2010, 12:16 AM
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I also suggest getting the Motordyne XYZ Y-pipe.

Since you don't want to change the exhaust, you can still use the stock exhaust with the XYZ, but remember, the outlet is 3" and the OEM mid pipe is 2.3" but will still bolt up but...

Your bottleneck is going to be where the XYZ pipe connect to the OEM mid-pipe. Look at other 3" y-back exhaust like the Nismo, Fujitsubo, MD, Graddy, etc if/when you decide to change it.
 
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Old 01-10-2010, 12:21 AM
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Originally Posted by migueralliart
Here are the 370Z headers ceramis coated and oven cured along with Stillen 370Z HFC's the pipe at the end of the HFC's are 2.5", I am thinking of buying a vortech v3 supercharger kit and going with a XO2 exhaust what do you guys think/>?
The X02 is ok but the rasp is horrible with HFC's and TP's. The solution is to change the X02 resonators with a Magnaflow resonated X-pipe. People have been satisfied with the Magnaflow x-pipe/X02 on my350z.

Example:
 
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Old 01-10-2010, 12:21 AM
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370z headers directly fit on our cars? No modification?

Whats so special about the 370 headers than going with an aftermarket one made for the g35?
 
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Old 01-10-2010, 12:43 PM
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370z headers don't directly fit without 370 cats.

the 370z actually has headers which are OEM = high quality/performance balance. some guys just like using OEM stuff.
 
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Old 01-12-2010, 12:22 PM
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Why not add some resonators? to quiet them down
 
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Old 01-12-2010, 12:33 PM
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well not sure if those headers will fit as willey mentioned but you could just fabricate a single or dual exhaust with 2.5" piping, throw in a magnaflow resonated xpipe or just resonator if you are single and a muffler and you can even reuse stock tips and it will look basically stock with much more flow. You are definitely going to be louder than stock no matter what exhaust you do. You could also look into the Nismo 350z exhaust as I think it's 2.5" or the Borla which is supposedly quieter than stock, or the tanabe medallion looks good
 
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Old 01-12-2010, 01:27 PM
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Originally Posted by Tollboothwilley
Get the Motordyne XYZ pipe. 2.5" inlet, 3" outlet. You'' get performance wont make it loud. Its the best pipe.

How was the difference with the ported/polished heads?
The ported heads are a must!!! specially if the engine is outside the car or it is being disassembled for other stuff, once it is outside it is better to do this. The car has an aggressive tone when full throttle is applied and pair that with the rev up box and it turns heads all around. Overall I haven't dyno my car but pretty soon I will. As I mentioned I have the cobb access port and when all the mods were done on the engine the car appeared to have some more power but when the stage 1 reflash was done OMG the difference is VERY noticeable.

Again I am going to do this exhaust build with pics and everything but I wanted to know your opinions as to what config should I go if going with a vortech Kit. I thought a dual 2.5" with a magnaflow X muffler and some nice mufflers at the back will keep it a little louder than OEM yet with more flow. I am considering using some super turbo mufflers (dual) on the back for a less louder tone. Here is the link http://dynomax.com/mufflers.php

What do you guys think
 
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Old 01-12-2010, 08:40 PM
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Originally Posted by migueralliart
The ported heads are a must!!! specially if the engine is outside the car or it is being disassembled for other stuff, once it is outside it is better to do this. The car has an aggressive tone when full throttle is applied and pair that with the rev up box and it turns heads all around. Overall I haven't dyno my car but pretty soon I will. As I mentioned I have the cobb access port and when all the mods were done on the engine the car appeared to have some more power but when the stage 1 reflash was done OMG the difference is VERY noticeable.

Again I am going to do this exhaust build with pics and everything but I wanted to know your opinions as to what config should I go if going with a vortech Kit. I thought a dual 2.5" with a magnaflow X muffler and some nice mufflers at the back will keep it a little louder than OEM yet with more flow. I am considering using some super turbo mufflers (dual) on the back for a less louder tone. Here is the link http://dynomax.com/mufflers.php

What do you guys think
Here's a post by the man himself...

Originally Posted by Hydrazine
Back pressure (at least on our engine) is NEVER a good thing for NA applications.

It is a widely spread myth that some back pressure is good, but it is 100% FALSE.

There clearly are situations where smaller diameter pipes can outperform larger diameter pipes but this is not because of back pressure. This is because of scavenging. And when tuned properly, scavenging actually reduces back pressure as seen by the engine.

But be careful in the assumption that smaller automatically equals better performance. It is highly dependent on where the smaller diameter pipes are being used.

Small pipes near the engine can be good for scavenging and power, but as the pipes move farther and farther away from the engine the effect of scavenging rapidly diminishes. If scavenging cannot be taken advantage of, then small/restrictive pipes must be completely avoided.

Back pressure can only reduce power. Do not confuse this with scavenging.
Scavenging actually reduces back pressure on a tuned cyclical basis.

With each pulse released during the exhaust stroke of the engine, the pulse travels like a shotgun blast down the exhaust pipes. The high intensity blast creates a shockwave with a large positive pressure at the wave front. This wave front is traveling so fast that even when the piston reaches TDC and all the gas is expelled by the piston, the fast moving slug of exhaust gas doesn't stop and it rarefies the gas and creates a vacuum behind the shockwave.

It is the vacuum behind the shockwave that sucks out any remaining exhaust gas from the cylinder. This vacuum also pulls more fuel/air mixture through the intake valves during the intake/exhaust valve overlap period. And this is how more power is made. This is the scavenging effect. It vacuums exhaust gas out of your engine!:thumbup:

Adding back pressure can only kill off this vacuum that you want.

NOW HERE IS HOW THE MYTH STARTED.
IT WAS A MISINTERPRETATION OF TEST RESULTS.

Sombody a long time ago probably did the same series of dyno tests I did on varying pipe diameters. Like I did, they probably found that smaller diameter pipes can yeild higher HP and TQ. They probably mistook this for back pressure and put it out in the public. Smaller diameter pipes can provide higher performance when used properly. But small diameter pipes are only desirable when they are very close to the engine.

For example:
I did a series of dyno tests on various diameter test pipes ranging from 2.5", 2.25" and 2.0".

Before conducting the tests, my initial guess was that the larger diameter pipes would produce the highest HP with lowest TQ. And the smaller diameter pipes would produce the lowest HP and the highest TQ.

Well... I was 1/2 right...

As expected, the dyno testing showed the 2.5" diameter test pipes made the lowest TQ. And as expected, the dyno testing showed the 2.0" diameter test pipes made the highest TQ.

But here's the kicker. The 2.0" test pipes made 2 more HP than the 2.5" test pipes! ...It left me thinking "COOL.:thumbup: Smaller diameter test pipes make more TQ and more HP. That's a wining combination!"

So sombody a long time ago probably misinterpreted the smaller diameter as adding performance by being more restrictive. But this is not the case. It is because of increased scavenging. Smaller diameter pipes near the engine increase the velocity of the shockwave and thereby increasing the effect of scavenging. It was a misinterpretation of the results.

So I continued down this line of testing at the Y-pipe primaries. Using the 2.0" test pipes, I then tested various Y-pipe primary diameters. 2.0", 2.25" and 2.5".

The expectation was to see similar results... but not quite this time. At least not at the Y-pipe.

The 2.0" Y-pipe primaries did indeed provide the highest TQ, but it brought a good portion of the HP down. 2.25" primaries were better but could still be improved upon. The 2.5" Y-pipe primaries provided the best peak power and the best average power.

So dyno testing proved the best test pipe diameter is 2.0" diameter and the best Y-pipe primary diameter is 2.5".

I then continued further down this line of testing on the mid-pipe and made some more interesting observations. Testing mid-pipe diameters at 2.5", 3.0" and then a fully open Y-pipe.

What I did find was that there was no scavenging effect possible after the Y-pipe. There was nothing to gain from the smaller diameter what so ever. In fact, the only thing that had any effect was simple back pressure.

Using a open Y-pipe as the baseline I found that connecting a 3" single exhaust had no effect on TQ and with only a small 1.5 HP decrease.
The 2.5" midpipe slightly reduced TQ and was ~2.5HP down from than the 3" midpipe.

This series of tests established:
1) There was no scavenging possible after the Y-pipe.
2) A smaller diameter midpipe can only decrease HP&TQ
3) There will be rapidly diminishing returns beyond a 3" midpipe
4) With power to weight ratios taken into consideration a 3" midpipe can be considered optimum. 3" also allows more headroom for medium boost FI applications.

Going from 3" to a 3.5" midpipe may at best provide a 0.5HP increase. So from a weight point of view, going larger than 3.0" would be counter productive for NA applications.

I then conducted another series of tests at the end of the Y-pipe.
1) Attaching a 3" diameter butterfly valve with variable position restriction plate.
2) Attaching a 6" diameter parabolic diffuser to reduces pressure drop below that of a 3" open pipe.

The purpose of the butterfly valve restriction plate was to directly test the effect of raw back pressure on performance. And the results were very clear.
BACK PRESSURE RAPIDLY REDUCES PERFORMANCE.

I dyno tested the valve at various levels of flow restriction. From wide open to almost fully closed as back pressure was increased, performance rapidly decreased.


This set of dyno plots is proof positive that back pressure is the enemy of power and torque.

Let the myth of back pressure be permanently dispelled from the vocabulary of this forum!

After that series of tests I started another set of tests that decreased exhaust pressure beyond that of a simple open ended 3" pipe.
A 6" diameter parabolic diffuser was clamped onto the end of the Y-pipe. This was used to decrease flow resistance below that of a open pipe.

Dyno tests of the diffuser showed an instant 4-6HP increase over that of a open Y-pipe!:thumbup:

This picture below is a picture of a 5" linear diffuser. It doesn't perform quite as good as the 6" parabolic diffuser but the 6" diffuser is completely impractical for fitment and production reasons.
6" is too big for fitment under the Z and the parabolic shape also gives it a curvature that makes the production process MUCH more difficult.

This is the diffuser used on the MD ShockWave single exhaust system. It can also be attached directly to the Y-pipe for drag race applications.



So while there are rapidly diminishing returns with going to larger and larger diameter tubing after the Y-pipe, significant gains can still be made by use of diffusers.

The back to back dyno testing shown below was a simple open Y-pipe as the baseline and then with the diffuser attached.
 
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Old 01-12-2010, 09:21 PM
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That was some nice info for my custom build exhaust. I rather stick with the single 3" midpipe and build a custom Y pipe similar to an aftermarket one. Will post some pics when it is done. My friend works on a muffler shop so if I give him the measures he can build pretty much everything there. Remember I live in PR where a MD xyz pipe will cost me probably 900$ because of shipping. If I lived on the US I would consider buying it.
 
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